Six Sigma Review -Six Sigma 的基本方法和工具介紹(ppt)

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清華大學(xué)卓越生產(chǎn)運(yùn)營總監(jiān)高級研修班

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Six Sigma Review -Six Sigma 的基本方法和工具介紹(ppt)

Six Sigma Strategy
Breakthrough Improvement
Six Sigma Systematic Approach
Six Sigma - Define






Six Sigma - Measure


















Six Sigma - Analyze
Data Collection
Proper data collection is one of the least understood and one of the most important steps in problem solving. A critical step in the Measure Phase is to collect proper data.

Why do we collect data? To identify the best course of action - the result of the data collection and analysis must tell us which course of action to take.

Cause - Effect 因果分析
Use Cause and Effect Diagram to Single Out Variation Sources within the “5M’s + E”

Fishbone Diagram - traditional approach to brainstorming and diagramming cause-effect relationships. Good tool when there is one primary effect being analyzed.
魚骨圖:腦力激蕩法和原因-結(jié)果關(guān)系圖的傳統(tǒng)工具。當(dāng)有一個主要后果需要分析時是很好的工具。
2. Cause-Effect Matrix - a diagram in table form showing the direct relationships between outputs (Y’s) and inputs (X’s)
因果矩陣:顯示輸出Y和輸入X之間關(guān)系的表格圖。




Sampling Risks
H0 :  = some value
H1 :   some value
P-Value
This is the probability that a value as extreme as x (i.e.  x) is observed,
given that H0 is true. We reject H0 if the obtained P-Value is less than .

Six Sigma - Improve
A technique to generate a large number of ideas or possibilities in a relatively short time frame.

Agree on and write down the problem statement
Allow each team member to contribute – No Criticism!
In rotation, or free flow
List all ideas on Flipchart or use Post-It notes
Continue until ideas are exhausted
Review list for clarity/duplicates
Use as input for next step in Cause and Effect Process


Sources of Variation
ANOVA — The ANOVA Table

1) DFTotal = DFFactor + DFError
DFError = DFTotal – DFFactor
= (N – 1) – (k – 1) = N – k

2) SSTotal = SSFactor + SSError
Six Sigma - Control
Standardization
Error Proofing
Design for Six Sigma
Maintaining the gain
Statistic Process Control
Documentation
Visual Management
Lean Manufacturing









Six Sigma Review -Six Sigma 的基本方法和工具介紹(ppt)
 

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